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How to Replace a Chain on a Chainsaw

When working on big jobs such as clearing or felling trees, it is common for the chain on your chainsaw to become blunt over time. Operating a blunt chainsaw makes the task of cutting down trees more difficult and can be very dangerous. In these instances, it’s better to replace the chain on your chainsaw before pressing on with the task. 

On request, Hirepool is happy to provide a replacement chain for your chainsaw when hiring. In this guide, we’ll cover how to safely change the chain on both Husqvarna and Stihl chainsaws. Let’s get started! 

What we'll cover

  1. Equipment you'll need
  2. Tools explained
  3. Instructions

Equipment you'll need

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Tools explained

At Hirepool, we stock a wide range of chainsaws depending on the size of your job. 

Chainsaw petrol 24” to 30” bar

This petrol chainsaw is the perfect size for cutting firewood. Its specifications are as follows:

Make

Various

Model 

Various

Bar length

609-635mm

Fuel tank capacity

0.7lit

Run time

30mins

Noise level

105-107dB

Length

960-1112mm

Width

350mm

Height

350mm

Weight

7.3-8.3kg

Chainsaw petrol 20” bar

This particular petrol chainsaw is slightly smaller than the 24” to 30” but is still a fantastic option for cutting firewood. Here are its specs: 

Make 

Various

Model

Various

Bar length

508mm

Fuel tank capacity

0.6-0.65lit

Run time

35min

Noise level

104-106dB

Length

850mm

Width

150mm

Height

350mm

Weight

6.8-7.2kg

Chainsaw petrol 16” to 18” bar

This smaller petrol chainsaw is great for trimming trees or cutting smaller firewood. Its specifications are as follows. 

Make

Various

Model

Various

Bar length

06-457mm

Fuel tank capacity

0.4lit

Run time

30min

Noise level

102-103dB

Length

700-750mm

Width

300mm

Height

300mm

Weight

5.4-6.1kg

Chainsaw battery 14” to 16” bar

This battery powered chain saw is great for hedge trimming and cutting light firewood. It’s a lot quieter than petrol chainsaws, making it perfect for residential areas. Here are its specs: 

Make 

Stihl

Model

MSA200-MSA220

Bar length

350mm to 400mm

Fuel tank capacity

N/A

Run time

40min per battery

Noise level 

84dB

Length

650mm

Width

300mm

Height

300mm

Weight

4.2kg

Pruning saw battery 4”

This wee pruning saw packs a punch, making it ideal for cutting up garden waste, shrubs and pruning trees. Here are its specs: 

Make

Stihl

Model

GTA 26

Bar length (cm)

10 or 4”

Rated voltage (V)

11

Weight (kg)

1.2

Chain gauge

¼”P

Chain par#:

3670 000 0028

If you have any questions about which chainsaw option to choose, feel free to reach out to the friendly team at your local Hirepool branch. 

Always wear the correct safety gear

Safety is of utmost importance when handling your chainsaw. A blunt chainsaw can do as much harm as a sharp one, so remain alert and cautious when handling your saw. 

Protective gloves

Wear thick protective gloves when handling your chainsaw chain,  even if the chain is blunt.

Appropriate footwear

Ensure you are wearing protective footwear, preferably steel-capped with good ankle support. 

Leg protection

If you are operating a chainsaw, protective chaps are recommended and available to hire from Hirepool. 

Eye and hearing protection

We also recommended wearing safety glasses when changing your chainsaw chain. Ear protection is not needed when the saw is switched off, but necessary for operation.  

For more safety information, check out Worksafe’s guide on safety with chainsaws.

How to tell if your chainsaw chain needs to be replaced

Wondering how to tell if your chainsaw chain is sharp or blunt? There are a few signs to look for:

  1. The chainsaw does not cut smoothly through the wood. If your chainsaw is requiring extra effort to drive into the wood, it’s time to check the chain. 

  2. Finer sawdust is produced when cutting against the grain, instead of large wood chips.

  3. Your saw is straining or producing smoke (fueled models) even when the saw chain tension is correct and parts are oiled. 

  4. Your chainsaw is producing uneven cuts by ‘pulling’ in one direction. This could be a sign that your chain has dull cutting teeth on one side. 

  5. Your chainsaw shudders or bounces while cutting.

You will know you need to replace the chain when you notice any of these issues with your saw. If it’s is no longer efficiently cutting through wood, or the tooth on the chain appears rounded, it’s time to change your chain. 

Instructions

Step 1. Switch your chainsaw motor off

Before you replace your chain, ensuring the motor is switched off and the saw has had time to cool down.  

Step 2. Disengage the chain brake

First, disengage the chain brake by pulling the chain brake guard backwards towards the front/top handle.

A chainsaw's brake is sometimes attached to the guide bar side plate - which is most commonly seen on a Husqvarna chainsaw. It’s important to disengage the brake before you attempt to remove the side plate. Failure to do so will result in a difficult time when you need to put the cover back on the machine.

Step 3. Remove the side plate

To do this, unscrew the nuts holding the cover to the engine with a socket wrench. You can also use the combination wrench that Hirepool supplies with the saw. Once nuts are unscrewed, remove the cover to access the chain. 

Some chainsaw models are equipped with ‘toolless tensioning’. This makes accessing the chain a breeze. To access the chain, simply lift the handle & turn counter-clockwise to loosen & remove the clutch cover.

Step 4. Loosen the chain and remove it from the bar

Loosen the chain tensioning screw on the engine body. 

Typically, this is located on the opposite side of the bar from the cover or can sit between the two bar nut placements. To loosen, turn it counterclockwise as far as it will go. When there is enough slack in the chain, lift the chain off the sprocket and bar. 

Step 5. Thread the chain in the correct direction

If using a Hirepool airless sprayer for the first time, ask the team at Hirepool how to use the sprayer before you head home. The machine should be clean and ready to go. 

Place the Spray unit into the paint or into the pot for hand held sprayers. Test and or practise on some old board or cardboard before starting your project to get used to the flow of paint. If using it over a number of days, make sure it’s been cleaned well before each use to avoid clogging. 

Step 6. Adjust the chain and replace the side cover

To do this, turn the chain adjuster peg clockwise to slightly tighten the chain. Sometimes you may need to back off the chain adjuster peg a little, so the chain, bar and sprocket all fit into place. Once the chain is in place you can take the side cover and place it back on the body. Tighten up the bar nuts so they’re about a half a turn loose or finger tight.

Step 7. Tighten the chain

Once your chain, bar and sprocket are fitted together and back inside the chainsaw body,  you need to tighten the chain. The chain is correctly tensioned when it does not sag from the underside of the bar, but can still be turned easily by hand.

To tension, the chain, hold up the bar tip slightly so most of the cutting is on the underside of your bar. Then take the bar spanner and place it into the adjuster peg.  Tighten the chain until the slack is taken up and it appears to be sitting snug against the bar while the bar tip is raised.

Step 8. Give your chainsaw a final check

Turn the chain over, using your combi spanner to ensure the chain is not so tight that it can’t turn freely. Then simply tighten the bar nuts and you’re good to go!

As you cut with your chainsaw, your bar will naturally work its way up. Regardless of how tight the bar nuts are tightened, your chain will still lose tension and need to be checked frequently.  Take time to tighten as you cut until the chain is run in. 

Ready to get your hands on a chainsaw?

And there you have it, a chainsaw with a fresh chain, ready to handle whatever job you want to do next. Still have a few chainsaw questions? Check out our full guide on everything you need to know about chainsaws before you begin. At Hirepool, we make chainsaw hire fast and convenient.

We only stock professional-grade Husqvarna and Stihl chainsaws, so you get a clean cut every time. Hire chainsaws and pruning saws from Hirepool online now, and then pick up from your nearest Hirepool branch. Be sure to allow a little bit of time for when you pick you your chain saw so your friendly Hirepool team can give you a quick run down on the equipment. .

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Video

How to Start a Chainsaw

If you’re new to using a chainsaw, sometimes it can take a little effort and know-how to get the tool started. Whether you’re using an electric chainsaw or petrol chainsaw, there are a few things to know before you get started.

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Video

Top Chainsaw Tips and Tricks

Chainsaws are a specialised piece of equipment that can be used by beginners or pros with a bit of know-how and a lot of caution. At Hirepool we have a wide range of chainsaws available for hire to help you get your sawing and pruning jobs done smarter.

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Video

Hirepools Range of Chainsaws

Here at Hirepool we’ve got an extensive range of standard and specialist chainsaws to hire for tackling any trimming or felling project. So let’s explore our range and figure out which chainsaw is right for your job!

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